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Classification of process analysis: offline, atline, online, inline

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Online and inline analyses differ essentially from the offline and atline methods in that the time in which information about process or material properties is obtained is shorter than the time in which these properties change. This means that online and inline analyses permit continuous process control. Offline and atline analyses, on the other hand, are characterized by manual sampling followed by discontinuous sample preparation, measurement and evaluation. The material properties can change during the time between sampling and the availability of the results, so direct process control is not possible. The relationship between measurement and functionality is crucial for the selection of a suitable method of process analysis for cement production. The suitability and working properties of the raw materials, intermediate products and end products are described with a previously defined precision and accuracy by means of certain -physical and chemical parameters. To fulfil the requirements it is necessary not only to identify fundamental properties, such as the chemical and mineralogical raw meal composition, but also to determine the technical behaviour pattern in the production process, e.g. the effect of the raw meal fineness on clinker phase formation in the sintering zone, or to assess the cost-effectiveness of a process with the aim of optimizing the cost/benefit factor and the quality. In addition to feedback of process parameters for comparison with target values inline/online analysis also covers feedforward, i.e. linking the target values with the expected instantaneous values so that corrective measures can be taken even before the occurrence of a change in properties or a fault. This means that process analysis now extends far beyond quality control and makes it possible to optimize the process and make selective adjustments to the product properties.

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Source: L. Dagge, Holcim (Süddeutschland) GmbH, Dotternhausen;
Dr. K. Harr, HeidelbergCement Technology Center GmbH, Leimen;
Dr. M. Paul, Dyckerhoff AG, Wiesbaden, Germany;
Dr. G. Schnedl, Lafarge Cement Technical Center Vienna GmbH, Vienna, Austria;[Classification of process analysis: offline, atline, online, inline] CEMENT INTERNATIONAL 05/2009 pp 72-81